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Batch Control System for Halo Foods

Customer Issue

Stream Measurement were asked by a food bar manufacturer to design, build and install a batch control system for the entire production plant.

The current manufacturing process was undertaken by hand, causing inconsistencies of batches and health and safety issues with staff having to lift heavy liquid filled containers.

Solution

Stream provided the plant with three semi-automated batch systems.

Each batch system incorporating Stream’s Unipulse UP20M flowmeter, hygienic batch control valves and Stream’s ST3 multi-recipe batch controllers.

Designed to make the best use of the restricted space available and to connect to existing roof level pipework, the systems batch three ingredients including Glucose and Water, to ensure the correct and exacting volume of each ingredient into the pre-mix – which is then stored before use within the final cereal mix.

Outcome

In addition to the design, fabrication and installation, Stream also undertook the system commissioning and training of the operators and engineers using and running the plant.  

The customer now has an automated process – delivering dependable, accurate liquid batches – ensuring the consistent quality of their finished product.